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Certification Course in EV Battery Pack Design & BMS Protection Modeling

Name: Certification Course in EV Battery Pack Design & BMS Protection Modeling
Price: 6000 INR
Availability: InStock
Rating: 4.8 (1500 reviews)

This certification course is designed to equip learners with a comprehensive understanding of electric vehicle (EV) battery pack design, modeling, and protection systems. Participants will explore key concepts including cell selection, electrical and thermal design & management, mechanical analysis, ev battery pack

10+ hours

61 video lessons

13 modules

beginner

English

Recognised & Certified by

Course Curriculum

65 lessons across 13 modules

Module 1

Welcome to the Course!

1 lesson

1
Sign up at eMobility.careers to get exclusive EV job Opportunities!
text

Module 2

Module 1: Battery Parameter Analysis and Health Estimation

8 lessons

1
Topic 1: State of Charge (SOC) Estimation and Monitoring
video
2
Topic 2: Depth of Discharge (DoD) & Battery Life Optimization
video
3
Topic 3: Battery Charging/Discharging Rates (C-rate) and Their Impact
video
4
Topic 4: Battery Temperature – Safe Operating Conditions
video
5
Topic 5: Battery End-of-Life Estimation and Thresholds
video
6
Topic 6: Calendar Life and Aging of EV Batteries
video
7
Topic 7: SOH: Measurement and Calculation Methods
video
8
Quiz 1: Module 1 Quiz
quiz

Module 3

Module 2: EV Battery Selection, Chemistry, and Pack Design

4 lessons

1
Topic 1: Key Parameters for Selecting EV Batteries
video
2
Topic 2: Comparison of Battery Cell Types for Electric Vehicles
video
3
Topic 3: Lithium-Ion Cell Chemistry Analysis
video
4
Topic 4: Construction and Design of Battery Cells and Packs
video

Module 4

Module 3: Electrical Design & Material Considerations for EV Battery Packs

5 lessons

1
Topic 1: Design Criteria and Material Selection
video
2
Topic 2: Electrical Design of Battery
video
3
Topic 3: Busbar Calculations in Battery Systems
video
4
Topic 4: Current Equalization: Example and Analysis
video
5
Topic 5: Battery Pack Welding Techniques
video

Module 5

Module 4: Mechanical Design of EV Battery Packs

6 lessons

1
Topic 1: Understanding of Stress-Strain Behavior
video
2
Topic 2: Forces Acting on Battery Packs
video
3
Topic 3: Material Index and Flat Plate Calculation
video
4
Topic 4: Flat Plate Calculation
video
5
Topic 5: Vibrations in Battery Packs: Causes and Effects
video
6
Topic 6: Vibrational Analysis Testing of Battery Packs
video

Module 6

Module 5: Thermal Principles & Heat Transfer in EV Battery Packs

7 lessons

1
Topic 1: Heat Transfer by Convection
video
2
Topic 2: Heat Transfer by Radiation
video
3
Topic 3: Thermal Resistance in Heat Transfer
video
4
Topic 4: Thermal Design Requirements
video
5
Topic 5: Thermal Conductivity and Empirical Formulas
video
6
Topic 6: Critical Thickness of Insulators
video
7
Topic 7: Extended Surfaces for Thermal Management
video

Module 7

Module 6: Thermal Design & Management of EV Battery Packs

7 lessons

1
Topic 1: Heat Generation in Battery Packs
video
2
Topic 2: Selection of Thermal Management
video
3
Topic 3: Passive Battery Thermal Management Systems
video
4
Topic 4: Active Thermal Management System
video
5
Topic 5: Thermal Design Example: Heat Generation in Battery Pack
video
6
Topic 6: Thermal Design Example: PCM Mass Calculation
video
7
Topic 7: Thermal Design Example: Convection Analysis
video

Module 8

Module 7: Battery Pack Assembly & Testing

6 lessons

1
Topic 1: Battery Pack Formation
video
2
Topic 2: Cell Sorting and Polarity Verification
video
3
Topic 3: Spot Welding in Battery Assembly
video
4
Topic 4: Battery Module Testing
video
5
Topic 5: Battery Management System (BMS) Testing
video
6
Topic 6: Battery Pack Testing Standards
video

Module 9

Module 8: Battery Pack Calculations

1 lesson

1
Topic 1: Battery Pack Calculations
video

Module 10

Module 9: Battery Pack Modeling Using MATLAB

3 lessons

1
Topic 1: Introduction to Simscape
video
2
Topic 2: Battery Model Using Simscape Toolbox
video
3
Topic 3: Battery Pack with Fault using Simscape
video

Module 11

Module 10: Battery & Battery Management System Essentials for EV Systems

9 lessons

1
Topic 1: Battery Essentials - Classification, Chemistry & Packaging Types
video
2
Topic 2: Battery Essentials - Configuration Types, SoC, Capacity & Limitations
video
3
Topic 3: Energy Consumption in EVs - Drive Cycle Concepts
video
4
Topic 4: Energy Consumption in EVs - Calculations
video
5
Topic 5: Demonstration of How to Make a Drive Cycle from Data
video
6
Topic 6: Battery Management Systems Part 1 - Introduction & Functions
video
7
Topic 7: Battery Management Systems Part 2 - Safe Operating Area
video
8
Topic 8: Battery Management Systems Part 3 - Electrical & Thermal Management
video
9
Topic 9: Battery Management Systems Part 4 – Capacity Management
video

Module 12

Module 11: Modeling & Analysis of BMS Protection Systems in MATLAB-SIMULINK

6 lessons

1
Topic 1: Modeling Battery in Simulink for Thermal Anomaly Behavior Analysis - Part 1
video
2
Topic 2: Modeling Battery in Simulink for Thermal Anomaly Behavior Analysis - Part 2
video
3
Topic 3: Electrical & Voltage Protection Managment in BMS
video
4
Topic 4: Capacity Management in BMS - Passive Cell Balancing (Part 1)
video
5
Topic 5: Capacity Management in BMS - Passive Cell Balancing (Part 2)
video
6
Topic 6: Capacity Management in BMS - Passive Cell Balancing (Part 3)
video

Module 13

DIY Project:

2 lessons

1
Project: Battery Pack, Battery Modeling, BMS & Protection Systems Analysis using MATLAB/Simulink & Simscape
assignment
2
Congratulations on Successfully Completing the Course!
text

Earn a certificate

Add this credential to your resume — and watch employers ask about it

Every completing learner receives a joint certificate signed by three accrediting bodies — ASDC (Government of India), AICTE NEAT, and IIT Jammu I3C. The certificate carries a public verification code recruiters can validate in seconds via emobility.careers.

Government-recognised by Ministry of Education + NSDC
Validated globally by automotive OEMs and Tier-1 suppliers
Public verification URL — every recruiter can check authenticity
Issued within 14 days of capstone-project approval

System Requirements

Hardware & software you'll need

Lightweight on hardware — most modern laptops handle it. Software is free / academic-licensed.

Hardware

8 GB+ RAM (16 GB recommended for MATLAB Simulink)
Quad-core processor (Intel i5 / AMD Ryzen 5 or newer)
8 GB+ free disk space for project files and simulation outputs
Stable internet connection (5 Mbps+) for live sessions and Bunny video streaming

Software

MATLAB R2018a or later (free academic licence works)
Simulink + Simscape (included in the academic MATLAB bundle)
Arduino IDE or STM32CubeIDE for embedded sessions
Optional: SolidWorks / Fusion 360 for 3D module visualisation

Associated Skills

What you'll be able to put on your résumé

Battery ModelingBMS DesignCell ChemistryMATLAB SimulinkEmbedded CCAN ProtocolPowertrain IntegrationThermal ManagementEV Safety (HV)Drive Cycle AnalysisState-of-Charge EstimationVehicle Dynamics

DIY Projects Included

Hardware-grounded projects in your portfolio

Every project is defended in front of an industry panel and graded by our mentors. Your portfolio after this course is what gets you the interview.

🔋

Project 01

Design a Complete Battery Management System

End-to-end BMS design — cell-monitoring IC selection, balancing strategy, SoC/SoH algorithm, fault diagnostics. Defended in a panel review on the cohort's final week.

⚙️

Project 02

Simulate a Full EV Powertrain in MATLAB Simulink

Model a 2-wheeler / 4-wheeler powertrain from motor to wheels, run it through MIDC + WLTP drive cycles, and predict range against the spec sheet.

🔌

Project 03

Build a Working EVSE Prototype

Assemble a Level-1 / Level-2 EVSE on a benchtop kit — CP/PP signalling, contactor + relay logic, Type-2 connector wiring, safety lockouts.

Course Benefits

What you'll get out of it

Two audiences. Two angles. Pick the one that maps to where you are today.

For Working Professionals

Production-Grade Vocabulary
Walk into BMS / powertrain / charging interviews speaking the same language as Bosch, Tata, Mercedes-Benz and Ola engineering leads.
Tool Proficiency Recruiters Test For
MATLAB Simulink, Ansys, Altair, STM32CubeIDE — the exact tools enterprise engineering interviews probe.
Industry-Aligned Capstone
Defend a real EV-system project in front of an industry panel. The deliverable doubles as your portfolio.
Direct OEM Network
1:1 intros into our 300+ hiring-partner network across India, Europe and North America via emobility.careers.
Cross-Functional Reach
Equally relevant to mechanical, electrical, embedded, software and product professionals — the EV stack is genuinely cross-domain.

For Students & Freshers

Foundational Depth
From cell chemistry to vehicle dynamics — the same fundamentals taught in IIT EV labs, delivered remotely.
Hands-On Hardware Kit
Ships worldwide. Real motors, BMS boards, controllers. You touch the hardware your résumé references.
Industry-Recognised Credentials
ASDC + AICTE NEAT + IIT Jammu I3C joint certificates open doors automatic for freshers and B.Tech candidates.
Live IIT-Faculty Sessions
Weekend sessions with IIT professors and industry trainers — academic rigour you can't get from pre-recorded courses.
Capstone Portfolio Piece
A defendable project at graduation — exactly what placement cells and recruiters look for first.

What this course includes

Everything you get when you enrol

11 Modules
60 Lectures
9.58 Hours of Video Content
Certificate of Completion

Who can take this course?

If any of these sound like you — you'll thrive here

B.E. / B.Tech students in any branch (Mechanical, Electrical, ECE, CSE, Automobile)
Diploma + ITI holders looking to upskill into EV roles
Working professionals from ICE auto / power-electronics / semiconductor
MBA / business professionals entering EV product, sales, or strategy
International learners — programme is English-only and timezone-friendly (recordings + live)
Entrepreneurs building EV products and looking for technical co-founder-grade depth

Personalised Trainer Support

One mentor. One cohort. Your career, supported end-to-end.

Every cohort is paired with a dedicated mentor — typically an IIT-trained EV practitioner with 6+ years of industry experience. Weekly 1:1 sessions, async doubt-clearing turnaround within 24 hours, project reviews before submission, and mock interviews tuned to the role you're targeting.

Weekly 1:1 mentor calls (30 min, recorded for replay)
Async doubt clearing on the cohort forum — <24 hr SLA
Pre-submission project reviews + capstone defence prep
Mock interviews tuned to your target role + employer
Direct mentor intros to alumni at your target company

FAQ

Frequently asked questions

Who is this course for?

Engineering students (B.E./B.Tech, any branch), Diploma + ITI holders, working professionals from ICE auto / power electronics / semiconductor, MBA / business professionals entering EV, international learners, and entrepreneurs. No prior EV experience required.

Will I get hands-on hardware experience?

Yes. A DIY hardware kit ships to your address worldwide — real motors, BMS boards, controllers, and diagnostic tools. Optional physical lab sessions at our Delhi and Bengaluru campuses for India-based learners.

What certification will I receive?

On completion you receive a joint certificate carrying ASDC (Govt of India), AICTE NEAT, and IIT Jammu I3C recognition. The same credential is accepted by automotive OEMs and Tier-1 suppliers globally.

How is the course delivered?

Live online classes (weekend) + lifetime-access recordings + DIY hardware kit + 1:1 mentor sessions weekly + capstone project with industry-panel defence. English-only delivery; timezone-friendly via async replay.

What career outcomes can I expect?

Average package across alumni cohorts is approximately ₹8.4 LPA in India and $55K–$95K in international markets. Top placements go up to ₹18 LPA / $130K for BMS firmware and propulsion-controls roles.

How does placement support work?

Dedicated placement via emobility.careers — an EV-only job network with 300+ hiring partners across India, Europe, North America and the Middle East. Includes resume reviews, mock interviews, and 1:1 mentor introductions to specific employers.

What if I get stuck?

Weekly 1:1 mentor slots, active community forum with instructors, and async doubt-clearing turnaround within 24 hours. The personalised trainer support portal is included with every cohort — not an upsell.

Technical Expertise You Will Gain

By the end of this course, you'll design + defend a complete EV system

Hardware competence is the differentiator. Each module pairs theory with a tooling-grounded exercise so your skill claims are demonstrably true at interview time.

Key Job Roles

→Battery Engineer
→BMS Firmware Developer
→Powertrain Engineer
→EV Design Engineer
→Charging Infrastructure Specialist
→Test / Validation Engineer

Skill Sets

→Battery pack architecture + thermal management
→BMS algorithms (SoC, SoH, cell balancing)
→Power electronics + motor-drive control
→MATLAB Simulink + Simscape simulation
→Embedded firmware development on STM32 / Arduino
→EV safety + HV diagnostics

Competitive Hiring Across

→Bosch · Tata · Mahindra · Ola · Ather (India)
→Mercedes-Benz · Daimler · BMW (Germany)
→GM · Tesla suppliers · Cummins (US)
→Hydro One · Magna (Canada)
→Infineon · STMicroelectronics (Europe)
→John Deere · L&T · Maruti Suzuki

Placement Network

Our 50,000+ alumni work at

Engineers from this course currently build at OEMs across India, Europe, North America and the Middle East.

Placement powered by

eMobility.careers

The world's only EV-specific job network. 300+ hiring partners across India, Europe, North America and the Middle East.

Government-Certified · Industry-Endorsed · Learner-Approved

Globally recognised credentials

ASDC (Govt of India)

Automotive Skills Development Council — recognised by major OEMs worldwide.

AICTE NEAT

National Educational Alliance for Technology — issued under AICTE's premium learning ecosystem.

Ministry of Education

Recognised by India's Ministry of Education + NSDC skilling framework — accepted globally.

Alumni Stories

What our 50,000+ alumni say

Engineers from Mercedes-Benz, Cummins, Infineon, GM, Hydro One, John Deere and more.

The hardware-first approach made all the difference. Came in from a generalist electronics background; the BMS and motor-drive modules gave me concrete vocabulary I could carry into Infineon interviews.

Souvik Hazra

Senior Manager · Infineon Technologies

Industry-grade depth without the academic ivory tower. The MATLAB Simulink + capstone defence prepared me for exactly the kind of cross-functional EV problems we solve at Cummins.

Sharad Yeola

Application Controls Lead · Cummins Inc.

Started with electronics, walked into a BMS role in Germany. The applied projects + mentor reviews are what carried me through — the certifications opened the door, the depth got me hired.

Jagatjit Barik

Sr. R&D Engineer (BMS xEV) · Mercedes-Benz

Ready to launch your EV career?

Lifetime access · government-recognised certificate · DIY kit shipped worldwide · weekly 1:1 mentor sessions · 300+ hiring partners.

Accreditations

Certification Course in EV Battery Pack Design & BMS Protection Modeling

65 lessons across 13 modules

Welcome to the Course!

Module 1: Battery Parameter Analysis and Health Estimation

Module 2: EV Battery Selection, Chemistry, and Pack Design

Module 3: Electrical Design & Material Considerations for EV Battery Packs

Module 4: Mechanical Design of EV Battery Packs

Module 5: Thermal Principles & Heat Transfer in EV Battery Packs

Module 6: Thermal Design & Management of EV Battery Packs

Module 7: Battery Pack Assembly & Testing

Module 8: Battery Pack Calculations

Module 9: Battery Pack Modeling Using MATLAB

Module 10: Battery & Battery Management System Essentials for EV Systems

Module 11: Modeling & Analysis of BMS Protection Systems in MATLAB-SIMULINK

DIY Project:

Add this credential to your resume — and watch employers ask about it

Hardware & software you'll need

Hardware

Software

What you'll be able to put on your résumé

Hardware-grounded projects in your portfolio

Design a Complete Battery Management System

Simulate a Full EV Powertrain in MATLAB Simulink

Build a Working EVSE Prototype

What you'll get out of it

For Working Professionals

For Students & Freshers

Everything you get when you enrol

If any of these sound like you — you'll thrive here

One mentor. One cohort. Your career, supported end-to-end.

Frequently asked questions

By the end of this course, you'll design + defend a complete EV system

Key Job Roles

Skill Sets

Competitive Hiring Across

Our 50,000+ alumni work at

Globally recognised credentials

ASDC (Govt of India)

AICTE NEAT

Ministry of Education

What our 50,000+ alumni say

Ready to launch your EV career?

Programs Recognised by Govt. Bodies & Industries